harley clutch torque specs

SOLVED: Harley torque specs - Fixya SOLVED: torque specs What is the torque for the clutch - Fixya 18-22 foot pounds 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Thus, the motorcycle gets its top speed for which it is known. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. (.1P Rammer Performance Air Cleaners Torque specs shown in the shop manual are the critical ones. monster ruin your riding. Torque Spec for Clutch Cover Bolts? - Venture Rider Our line of Screamin' Eagle performance drivetrain and clutch . According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. 23-27 foot pounds torque specs for derby cover?? - Harley Davidson Forums Tighten front axle to proper torque. 0000004274 00000 n 90-120 inch pounds Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. For doing that, you need to secure the adjuster by using a wrench. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 0000004308 00000 n 1 0 obj [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Therefore, tighten the jam nut . Drain as much of the primary oil as possible before starting. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. This torque value is required to tighten the cylinder screw. They should be the same for 2001 Dyna. 16-18 foot pounds 191. 45-55 foot pounds Learn how to replace it on your bike! Now put the locknut back on and make sure it fits in the grooves. Tappet Screen Plug https://amzn.to/3Qtz61AUse Code . I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Rear Brake Caliper mounting screws The compensator sprocket 150-165 foot pounds. Camshafts Yes, it uses a ramping system to apply more pressure to the clutch disc. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. We and our partners use cookies to Store and/or access information on a device. 25-30 foot pounds Required fields are marked *. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. How to get Professional Tuning Results Evolution Unlimited Seriously? Rocker arms are 18-22ft. The diaphragm spring bolts should be 90-110 in/lbs. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Fill the primary with oil. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" in. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. You, Read More Who Manufactures Harley Davidson Spark Plugs? 15-18 foot pounds 7-9 foot pounds Whatever the need, you need to work with specific torques for each part. TC95 100HP Street M. The compensator sprocket 150-165 foot pounds. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. They will ensure that full servicing free of cost. 0000013023 00000 n x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. %PDF-1.5 Read More. EVO Exhaust Testing Thanks guys.. will be stopping bye the dealer today to get some other stuff. Yes, those torque values are correct and don't forget to use some red locktite. Could someone tell me which is correct? Now you should slacken the larger lock nut by unfastening it with your fingers. Loosen slider cap nuts and axle nut. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Engine Displacement For a better experience, please enable JavaScript in your browser before proceeding. 46-50 A maximum output. May 16, 2006. I also understand that a lot of people would like to work on their bikes, and thats great. That did say maxium of 50 degree. Ignition Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. SPECIFICATION. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Harley-Davidson Street Glide Special Technical Specifications These specs come from the engineers who designed and built the bikes. thanks guys. Table of Contents For Sportster, you will need 42 foot-pounds of optimal torque capacity. Learn how to replace it on your bike! 15-17 foot pounds For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. 0000004810 00000 n And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Set the cable aside for later re-installation. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Now you can see there are lots of bolts used to secure the derby cover in the place. 32-40 inch pounds Oil Pump manifold screws The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. 3.80 litres (4.02 US quarts) Other specifications. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. General. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Clean the drain plug and install the new O-ring. '21 LowRider S, Kinda stock. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. tourbox. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Clutch lever free play: 1/16". How To Adjust Harley Clutch? [Each Step Explained] - Moto Picks Torque specs | Road Glide Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. So, you can install and maintain the hardware of your motorbike perfectly. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! INSTRUCTIONS - Harley-Davidson Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. TC96 2007 Stage 1/2 I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Timer screws (inner cover and sensor plate) Gearcase Cover screws To frame Camshaft Specifications . Price. Left-hand thread..heh heh. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Though I didn't make it quiet to the 50 degree line. New comments cannot be posted and votes cannot be cast. And depending on how much you rub off, it will let the clutch open up. 90-120 inch pounds 2001-2009 Harley Touring Engine Specifications & Torque Specs Now you have to follow the instructions given in your service manual to maintain correct tightness. Use Loctite 271 on threads. Torque Specifications Archives - AutoZone The Fora platform includes forum software by XenForo. When I get this question it is not one I will answer. See Figure 58. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Open the derby cover so you can see the primary oil level. Therere other torque values for different screws and nuts too. Refer to Table 18. in. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". vs Twin Cam: What Makes the Difference? So, the torque specification of Harley will vary extensively. 2014 Harley-Davidson Street Glide Special specifications and pictures Harley motorcycles are made using industry-leading components and parts. Unlock the full power of your engine. June 2, 2018 by Ride It Wrench It 4 Comments. Now your clutch lever is adjusted and ready. 0000015868 00000 n My wife has seemed to have misplaced my manual:|. They want you to use a torque wrench where specified. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Engine Tuning 0000006600 00000 n 2 0 obj Over time, the clutch of your bike wears down, which results in adjustments. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. -EFI modifications explained, Modification, Nightrider COPYRIGHT 70 foot pounds There is an issue if they cannot determine the size of the socket or wrench they will need. I printed off the complete torque specs for the softail models . Harley-Davidson CVO Road Glide Specs. 30-45 foot pounds Front Fender mounting bracket bolts Which it won't fit my bike.. eitherway I'll have it ready to go today. Improve Throttle Response It depends on the motorcycle model and manufacturing years. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Sometimes you can even shift up into second and then down into the first. Pistons and Cylinders what's the torque for clutch release cover? | V-Twin Forum Search the site Battery. A 5/16-inch bolt should be tightened to 12 foot-pounds. 0000001731 00000 n If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Performance Parts, Don't let the Harley heat

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